Can a battery-supported hybrid power system reduce diesel use on a heavy-duty piling project? This HP1000 piling project compared an 800 kW diesel-generator setup with the Foxtheon HP1000 hybrid power system while completing a 30-metre pile.
HP1000 Piling Project Results
| Metric | Diesel-Only Setup | HP1000 Hybrid System |
|---|---|---|
| Pile depth | 30 m | |
| Fuel consumed per pile | Approximately 79 L | Approximately 49 L |
| Observed reduction | — | 38% less diesel |
The project reduced diesel consumption by approximately 30 litres for each 30-metre pile. The result is based on the project fuel-use report shown in the video.
Why Hybrid Power Helps with Piling Loads
Piling equipment creates rapidly changing loads and high power demand. A conventional generator is often sized for peak demand, even though the average load may be much lower. The HP1000 combines generation, battery energy storage and intelligent energy management to support load peaks and keep the generator operating in a more efficient range.
Results Depend on Site Conditions
The 38% reduction is the measured result from this specific project—not a fixed saving for every piling operation. Actual fuel consumption and savings vary according to the piling rig model and brand, pile depth and diameter, soil hardness, ground conditions, load profile, operating method and environmental conditions.
Each project should therefore be evaluated using its own load and fuel-consumption data before the hybrid power system is sized.
Frequently Asked Questions
How much diesel did the HP1000 save in this piling project?
Fuel consumption fell from approximately 79 L to 49 L per 30-metre pile—a reduction of about 30 L, or 38%.
Will every piling project achieve 38% fuel savings?
No. The 38% figure is specific to this project. Actual results depend on the piling rig, pile depth, soil hardness, load profile, operating method and site conditions.
Why can hybrid power reduce fuel use during piling?
The battery system supports rapid load changes and peak demand, helping the generator avoid inefficient low-load operation and remain closer to its efficient operating range.
Explore the Solution
Learn more about the Foxtheon HybridPack HP1000 and our hybrid power systems for construction sites.
Discuss your project with Foxtheon to receive a site-specific power assessment.